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Industrial pump repair without hot work

Centrifugal and positive-displacement pumps suffer cavitation, erosion-corrosion, chemical attack and particle wear. Induscoat repairs pump casings, pipes, flanges and shafts with cold-curing epoxy composites — no welding, no heavy machining, no extended downtime. Service in Quebec, Ontario and across Canada.

The challenge: pumps worn by cavitation and erosion

In mines, cement plants, refineries and chemical plants, pumps handle slurries, acids, wastewater and hydrocarbons. Cavitation, erosion-corrosion and abrasion degrade the pump casing, impeller eye, wear rings and flanges. Replacing the pump costs 5 to 20 times the price of a repair and often requires weeks of lead time. Welding on a cast iron or coated steel casing risks cracking and requires rebalancing.

The solution: cold-curing epoxy composites

Induscoat applies formulated epoxy and polymer repair systems — Chester Molecular and Induscoat — that bond to cast iron, steel, bronze and stainless steel even on wet or lightly oiled surfaces. The original geometry is rebuilt by moulding, then the surface is protected with a fluid anti-corrosion coating. No heat input, no distortion risk, no rebalancing wait.

01

Diagnosis of the wear mechanism (cavitation, erosion, chemistry, temperature)

02

Surface preparation: grit blast to NACE 2 / SSPC-SP10 near-white metal

03

Application of repair mastic and moulding to original geometry

04

Anti-corrosion topcoat and documented adhesion testing

Why repair instead of replace

  • Cost 5 to 20× lower than full pump replacement
  • Turnaround of days vs weeks for a new pump
  • No hot work — no permits, no fire risk
  • Bonding to cast iron, steel, bronze, stainless (wet-surface tolerant grades)
  • Broad chemical resistance: acids, bases, hydrocarbons, wastewater
  • Typical service life 5 to 10 years depending on duty

Systems we apply

Induscoat selects the exact composite based on your fluid, temperature and particle load. We apply Chester Molecular (high-performance cold repair), Arcor (anti-corrosion finish) and our own Induscoat formulations for Canada's most demanding services.

Related solutions

These services and products complement the application described above.

Frequently asked questions

How long does an epoxy pump repair last?+

A properly applied repair after NACE 2 grit blasting typically delivers 5 to 10 years of service depending on the pumped fluid, temperature and particle load. We provide a recommended re-inspection interval with every project.

Can a pump be repaired in service, or must it be stopped?+

Most repairs require stopping and isolating the pump for grit blasting and application. However, cold-curing composites reduce the outage window to 24 to 48 hours, versus several days for a replacement.

Do you repair all pump types?+

Yes: centrifugal, positive-displacement, submersible, side-channel, circulation, discharge and process pumps. We repair casings in grey cast iron, ductile iron, carbon steel, bronze, duplex and stainless steel.

Which sectors do you serve in Canada?+

Mining (Abitibi, Sudbury, Timmins), cement, refineries, chemical plants, pulp and paper, water treatment and power generation — in Quebec, Ontario and Canada.

Tell us about your equipment to repair

Technical recommendation and quote within 24 business hours.

Request a quote