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Technical guides, standards and industrial comparisons

Articles signed by Hicham M, P Eng, PMP — practical guides, standards decoding (ISO 12944, API 653, NACE 2), material comparisons and field feedback. To help you specify, apply and extend the life of your coatings and repairs.

Standard

API 510: what the pressure vessel code means for repair decisions

API 510 completes the in-service trilogy with API 570 (piping) and API 653 (tanks): it governs pressure vessels after they enter service. For maintenance teams, it frames the run-repair-replace decision when inspection finds damage — and it is the strictest of the three about what a repair must demonstrate. A practical read, Canadian context included.

Hicham M, P Eng, PMP
5 min
Standard

API 570: what the piping inspection code means for your repair decisions

API 570 is the code your inspector is applying when a thickness reading on a process line comes back low. Understanding how it classifies piping, where it measures, and what it requires of a repair is the difference between a planned intervention and an unplanned shutdown. A practical read for maintenance and reliability teams.

Hicham M, P Eng, PMP
5 min
Standard

ASME PCC-2 composite repairs: what the standard authorizes — and what it does not

ASME PCC-2 is the standard most often cited to justify a composite repair on piping or pressure equipment. It is also the standard most often misunderstood: PCC-2 designs and qualifies a repair — it does not, by itself, make that repair acceptable. Here is what Part 4 actually covers, how it relates to ISO 24817, and where its authority ends.

Hicham M, P Eng, PMP
6 min
Standard

ASTM B117 salt spray: what 1,000 hours actually proves

"3,000 hours salt spray" is the most quoted number on coating datasheets — and the most misread. ASTM B117 is a controlled comparison tool, not a service-life predictor. Here is what the test actually does, why hours do not convert to years, and how to use B117 results intelligently when selecting or specifying a coating.

Hicham M, P Eng, PMP
5 min
Technical

Crevice corrosion: the attack that starts where you cannot look

Crevice corrosion needs no film defect, no unusual chemistry, no mistake in alloy selection — just a tight gap where fluid can enter and stagnate. It is the mechanism behind failed flange faces, perforated lap joints and corroded bolted connections on alloys that were "rated for the service". Here is how the occluded cell works and what design can do about it.

Hicham M, P Eng, PMP
5 min
Technical

The galvanic series: the full table and how to actually use it

Every corrosion course shows the galvanic series; few explain how to use it. Here is the full table in seawater, ordered from noble to active, and the three rules — potential gap, area ratio, electrolyte — that turn a list of metals into real design and maintenance decisions.

Hicham M, P Eng, PMP
6 min
Standard

ISO 8501 or SSPC/NACE: which system governs your surface preparation spec?

Half the world's coating specifications describe blast cleanliness with ISO 8501 Sa grades; the other half with SSPC/NACE designations. Projects that mix suppliers, applicators and inspectors from both worlds end up with both systems in one document — and disputes at handover. Here is how the two frameworks relate, and how to keep one of them in charge.

Hicham M, P Eng, PMP
5 min
Technical

MIC: when bacteria eat your equipment

Microbiologically influenced corrosion is responsible for a remarkable share of unexplained perforations — firewater lines, tank bottoms, dead legs, heat exchangers. It is not a new chemistry of corrosion but an acceleration of familiar ones, driven by biofilms. Here is how it works, how to recognize it, and what actually controls it.

Hicham M, P Eng, PMP
5 min
Technical

Pitting corrosion: why the smallest attack sinks the biggest equipment

Pitting is the corrosion mechanism with the worst ratio of damage to metal loss: a tank can perforate while 99.9 % of its wall is intact. Here is how the autocatalytic pit works, why chlorides and stainless steel are the classic pairing, how PREN helps compare alloys, and which defenses actually change the outcome.

Hicham M, P Eng, PMP
5 min
Compliance

API 653 and composite tank repairs: what you need to know

API 653 governs the inspection, repair and alteration of atmospheric storage tanks. Here is how composite repairs fit within it, how to decide between welding and composite, and what you must document to stay compliant.

Hicham M, P Eng, PMP
5 min
Standard

CSA Z245.30: field-applied coatings for steel pipeline systems

CSA Z245.30 governs external coatings applied to steel pipelines in the field — girth weld joints, repairs and rehabilitation. This guide explains the FC1 to FC7 system classes, the qualification and testing requirements, and how the standard fits with CSA Z662 and the Z245.20 series.

Hicham M, P Eng, PMP
10 min
Technical guide

Graphite heat exchanger repair and restoration: repair instead of replace

A leaking graphite heat exchanger is not automatically scrap. Between tube plugging, crack sealing and composite resurfacing, restoration puts years of service back into the unit at a fraction of the cost and lead time of a new one. Here is how to decide — and how the work is actually done.

Hicham M, P Eng, PMP
8 min
Standard

Choosing a coating system under ISO 12944: durability and selection

ISO 12944 is the global bible of steel structure anti-corrosion protection. This guide decodes the 6 atmospheric corrosivity categories and how to choose the right coating system.

Hicham M, P Eng, PMP
9 min
Standard

NACE, SSPC, AMPP: the designation map after the merger

NACE International and SSPC merged into AMPP in 2021, yet purchase orders, project specifications and coating procedures still cite the old designations. This map shows how the legacy names relate, what AMPP kept, and how to write a specification that no bidder can misread.

Hicham M, P Eng, PMP
5 min
Technical

Service life of epoxy coatings in immersion: the 7 factors

An immersion epoxy coating can last 5 years or 25 years depending on conditions. Here are the 7 factors that make the difference — and how to optimize them to maximize your investment.

Hicham M, P Eng, PMP
2 min
Economics

Total cost of ownership of a coating: ROI calculation

Per-litre price is not enough to compare coatings. This method includes installation, downtime, inspection and maintenance scenarios in a total-cost analysis.

Hicham M, P Eng, PMP
2 min
Safety

Repair in ATEX zones without hot work: the HSE guide

Composite repair avoids an intentional flame and welding arc, but it does not eliminate ignition hazards. These are the HSE controls to consider before work in a hazardous location.

Hicham M, P Eng, PMP
2 min
Comparison

Alumina ceramic vs AR steel: which to choose?

Alumina ceramic and AR (Abrasion Resistant) steel are the two dominant anti-wear solutions. But one does not replace the other. Here is how to choose by your wear mechanism.

Hicham M, P Eng, PMP
2 min
Technical

Galvanic corrosion of heat exchangers: causes and prevention

The junction of cupro-nickel or titanium tubes rolled into a carbon-steel tube sheet creates a perfect galvanic couple. The cooling water does the rest — and the sheet gouges. Here is the mechanism and how to stop it.

Hicham M, P Eng, PMP
2 min
Comparison

Cold bonding vs welding: which cost, which risks?

Welding is not always possible, or desirable. In ATEX zones, on cast iron, or to save days of downtime, epoxy cold bonding is often the better option. Here is a quantified comparison.

Hicham M, P Eng, PMP
2 min
Technical guide

NACE 2 / SSPC-SP10 surface preparation: complete guide

Surface preparation has a major influence on adhesion and durability. This guide presents NACE 2 / SSPC-SP10, anchor profile and inspection points to adapt to the selected system.

Hicham M, P Eng, PMP
2 min
Tutorial

How to repair a centrifugal pump with epoxy mastic

Cavitation and erosion-corrosion destroy pump casings long before the pump itself reaches end of life. Here is how to rebuild the original geometry with an epoxy mastic, without hot work or heavy machining.

Hicham M, P Eng, PMP
3 min

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